Production Machining

NOV 2013

Production Machining - Your access to the precision machining industrial buyer.

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FINDING KEEPERS Understanding the Precision of Success By Stephanie Murphy I n a world where precision is the prime indicator of success, it's easy to think only in terms of tooling or machines. But smart companies understand there is a symbiotic relationship between person and production. In an ideal situation, the relationship between machine and operator should function in "fawless anticipation," where the brains (the operator) can detect and correct issues with the brawn (machine) early. Tis ideal drives bottom-line results because each minute of downtime in either part of this process is costing energy, efort, efciency and quality, which all boils down to money. Te good news is that a statistical tool can help you identify the cooperative human factors that help drive organizational, team and shift achievement. Tink about the benefts of understanding the key and measurable Play out the diferentiators between top managerial benefts and bottom performers in when the work an any given role. Play out the individual is doing managerial benefts when the work an individual is doing is is building his/her building his/her confdence confdence and and engagement with the engagement with company. the company. In our work, we commonly see two primary peopledriven problems that shortchange process and production: 1) Wrong people, wrong spots; and 2) Individuals and teams who are quick to blame, slow to change. Wrong People, Wrong Spots Hiring and fring tend to be the most costly decisions a company makes. For most companies, it takes an average of 4-6 weeks to fll a spot once a job has been posted. From there, it can be weeks or months before that person is actually helping to drive revenue. Consider the cost to hire, the costs to train and the costs to wait out the learning curve, and many companies will tell you a new hire costs a minimum of $10,000 in hard numbers. If the person doesn't jive with the culture, or can't produce as expected, there are soft costs that afect engagement of fellow employees, supervisors and management. Because of the high costs, the ability to identify and benchmark the precise requirements for success in the job becomes imperative. We have successfully seen results using tools 24 PRODUCTION MACHINING :: NOVEMBER 2013 like the Predictive Index Performance Requirement Options to help identify and bring alignment to varying roles that have to be accomplished on the shop foor. We then use this benchmark to evaluate both incumbents and new candidates to fnd that sweet spot where what needs to be done is being accomplished by someone who can really excel at doing it. Quick to Blame, Slow to Change Also, we aren't identifying and fxing problems fast enough. In many cases, issues are identifed, but as one supervisor says, "Everyone seems to know what's wrong, but no one can put heads together to actually fx it." It has been statistically proven that people require varying amounts of information to make a decision. Meaning, if all the information is defned as ten points of data, some individuals will be able to make decisions with only one or two points while others will need all ten. So what happens when a situation becomes ambiguous and only 25-30 percent of the information is accessible? Tose who require more than available may say there's a problem, but won't bring any potential solutions to the table. Additionally, many individuals on the foor are inclined to work in jobs that have a clearly defned plan of "what comes next." When problems occur, the "next step" often disappears from under them, and they stop to fgure out what to do. When solving the problem requires a change in the process, it can cause a period of inefectiveness while he or she learns the new ways of "what's next." Work-driven assessment tools can help identify these individual or group information needs, allowing you to build problem solving processes that help keep the information and machinery outputs fowing. By understanding the strengths of your people and equipment, you can help to ensure that everyone and everything is working at optimal levels at any given time. CONTRIBUTOR Stephanie Murphy is a management consultant with ADVISA, a PI Worldwide Member Firm. She can be reached at smurphy@advisausa.com.

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